Kev Tshawb Fawb Txog Txoj Kev Kho Mob Ua Tau Zoo ntawm Automated Anaerobic Glue Makers nyob rau hauv Ib puag ncig Tshiab

Hauv kev hloov pauv ntsuab ntawm kev tsim khoom lag luam, automated anaerobic kua nplaum yog siv dav hauv kev sib khi tshuab, tsheb qhov chaw thiab lwm yam nrog nws daim ntawv thov kua nplaum. Txawm li cas los xij, cov kua nplaum pov tseg uas lawv tsim (xws li ntxuav cov kua khib nyiab, cov khoom seem, cov kua nplaum tas sij hawm, thiab lwm yam) muaj cov acrylate monomers, organic peroxides, thiab lwm yam. Yog tias tsis ua haujlwm zoo, nws tuaj yeem ua rau dej paug thiab pov tseg cov peev txheej. Tam sim no, cov kev cai xws li Cov Txheej Txheem Kev Tswj Xyuas Kev Nyab Xeeb Kev Nyab Xeeb Kev Nyab Xeeb tau muab cov kev cai nruj heev rau kev kho cov kua nplaum pov tseg, thawb cov lag luam los ntawm "kev kho lub davhlau ya nyob twg" mus rau "kev tswj hwm tag nrho".

Kev tswj hwm qhov chaw yog tus nqi tshaj plaws -kev sib txuas ntawm cov kua nplaum pov tseg. Los ntawm kev txhim kho cov cuab yeej siv thiab kev txhim kho cov txheej txheem, cov kua nplaum pov tseg tuaj yeem txo qis hauv paus, txo qhov siab ntawm kev kho mob tom ntej.

Precise kua nplaum daim ntawv thov tswj tsis siv neeg anaerobic nplaum yog qhov tseem ceeb ntawm kev txo cov pov tseg. Cov khoom siv ntsuas ib txwm siv, vim tsis txaus ntsuas qhov tseeb, feem ntau ua rau cov kua nplaum ntau dhau thiab pov tseg. Cov cuab yeej tshiab nrog lub zeem muag pom thiab servo tsav tshuab ua kom muaj kev tswj xyuas qhov tseeb ntawm ± 0.01ml ntawm gel. Raws li cov qauv ntaub ntawv xws li workpiece threads thiab qhov sib txawv, cov kua nplaum daim ntawv thov txoj kev yog kho dynamically thiab cov kua nplaum redundancy yog tswj kom qis dua 5%. Lub tuam txhab tsheb qhov chaw tau siv qhov kev hloov kho kom txo cov kua nplaum pov tseg ntawm cov kab ntau lawm los ntawm 40%, nrog rau cov dej khib nyiab pov tseg thaum ntxuav.

Kev tswj cov kua nplaum ua kom zoo kuj tseem ceeb. Anaerobic adhesives yuav tsum tau muab cia rau hauv ib puag ncig ib puag ncig, thiab ib zaug qhib, raug rau oxygen degrades lawv maj mam mus rau hauv cov kua nplaum pov tseg. Kev siv cov ntim ntim ntim ntim nrog cov roj nitrogen tiv thaiv, ua ke nrog cov khoom siv ntse tswj xyuas cov txheej txheem, tuaj yeem saib xyuas cov kua nplaum ntawm lub sijhawm thiab tiv thaiv kom tsis txhob muaj kev puas tsuaj vim kev cia khoom tsis raug. Nyob rau tib lub sijhawm, teeb tsa "me me batch, siab zaus" cov txheej txheem tsim khoom, ua ke nrog cov phiaj xwm tsim khoom kom raug suav cov kua nplaum xav tau, los ntawm qhov chaw los txo cov khoom pov tseg cov kua nplaum uas tas sij hawm.

Kev tsim kho tshiab hauv kev tu cov txheej txheem tuaj yeem txo qhov tsim cov kua dej huv. Cov txheej txheem ntxuav dej ib txwm yuav tsim cov acrylate ntau ntau - muaj cov dej khib nyiab. Kev sib xyaw ua ke ntawm ultrasonic thiab kev ua haujlwm ib puag ncig tus neeg saib xyuas tuaj yeem txhim kho qhov kev tshem tawm ntawm cov nplaum seem ntawm qhov chaw mus rau ntau dua 95%, txuas ntxiv tus neeg saib xyuas lub voj voog rov ua dua mus txog 15 hnub, thiab txo qis kev tawm ntawm cov dej khib nyiab. Qee lub tuam txhab tau siv cov txheej txheem ntawm `` tshuab- qhuav + qhuav tu" kom ua tiav nyob ze - xoom tso dej pov tseg thaum lub sijhawm ntxuav.

 

Lub ntsiab tivthaiv ntawm anaerobic adhesives yog acrylate monomer, uas yog recyclable. Nws yog lub hom phiaj ntawm kev tshawb fawb hauv kev lag luam nplaum kom paub txog kev siv cov khoom siv pov tseg los ntawm kev siv thev naus laus zis, uas tuaj yeem txo tus nqi ntawm cov khoom siv raw thiab cuam tshuam rau ib puag ncig.

Kev sib cais thiab rov qab cov nplaum los ntawm cov dej khib nyiab huv huv muaj lub hauv paus ntawm kev siv hauv kev lag luam. Nyob rau hauv ib txwm huv si dej khib nyiab, acrylate thiab accelerant yog yooj yim soluble nyob rau hauv dej, tsim ib tug ruaj khov kev sib cais system. Txawm li cas los xij, cov cuab yeej hloov kho tshiab tau ua kom rov ua dua tshiab. Hydrogen bonds ntawm cov neeg txhawb nqa thiab cov dej molecules tuaj yeem ua rau tsis muaj zog los ntawm depolarizing anaerobic nplaum txhawb nqa thiab grafting benzene nplhaib sab pawg mus rau cov ceg ntoo organic peroxide. Ua ke nrog sulfonyl chloride sib tov kom txo tau cov dej solubility ntawm cov nplaum, thiab cov nplaum tuaj yeem muab tso rau hauv kev ntxuav cov dej khib nyiab. Nrog cov cuab yeej sib cais centrifugal, lub tuam txhab foob tshuab tau ua tiav qhov kev rov qab los ntawm ntau dua 60%. Kev ntsuam xyuas ntawm cov nplaum rov qab tau pom tias nws txoj haujlwm kho anaerobic yog qhov pib zoo ib yam li cov nplaum thawj thiab tuaj yeem siv ncaj qha los kaw qhov tsis yog - thaj chaw tseem ceeb.

Daim ntawv thov ntawm cov nplaum rov ua dua ua ib lub voj kaw ntawm cov khoom siv. Los ntawm optimizing cov muaj pes tsawg leeg ntawm acrylate monomers thiab hom surfactants, cov nplaum no tuaj yeem tawg thiab muab tso rau hauv cov txheej txheem ntxuav raws li kev txiav txim ntawm cov khoom sib cais. Qhov sib txawv ntawm qhov sib txawv no tso cai rau cov nplaum yuav raug txiav tawm ntawm cov dej huv, ob qho tib si tuaj yeem siv dua. Piv nrog rau cov nplaum ib txwm siv, cov nplaum rov ua dua tau txo cov nqi tag nrho los ntawm 30% thiab cov dej khib nyiab organic los ntawm 70%. Lawv twb tau siv nyob rau hauv high-kawg manufacturing xws li aerospace thiab precision instruments.

Lub tshuab pyrolysis rov qab muaj peev xwm kho cov residue. Cov polymer tau tawg mus rau hauv acrylate acrylate monomers cua sov kho cov nplaum residue mus rau 200-250℃nyob rau hauv qis- kub pyrolysis ntaus ntawv tiv thaiv los ntawm inert gases. Tom qab condensation thiab sau, cov monomers yog purified thiab yuav siv tau raws li raw khoom rau regenerating anaerobic adhesives. Txawm hais tias tus nqi rov ua dua tshiab ntawm cov thev naus laus zis no tam sim no kuj tseem siab, nws tseem muaj txiaj ntsig kev lag luam mus sij hawm ntev rau cov tuam txhab uas tsim cov khoom siv ntau ntawm cov nplaum nplaum.

 

Cov nplaum pov tseg uas tsis tuaj yeem rov ua dua tshiab (xws li cov nplaum nplaum hnyav heev lossis cov nplaum nplaum uas muaj cov hlau hnyav) yuav tsum tau kho thaum kawg ua raws li cov cai tswj kev pov tseg phom sij kom ntseeg tau tias cov pa phem raug tso tawm raws li cov qauv.
Incineration yog ib txoj hauv kev tseem ceeb raws li Txoj Cai Tswj Kev Nyab Xeeb Kev Nyab Xeeb Kev Nyab Xeeb (GB18484). Cov khoom xyaw organic uas muaj nyob rau hauv anaerobic adhesives muaj ib qho nqi calorific. Ua tiav decomposition ntawm cov organic teeb meem yuav ua tiav los ntawm incineration nyob rau hauv tshwj xeeb tej yam kev puas tsuaj incinerator ntawm kub siab tshaj 850℃C. Tom qab ntau txheej txheem xws li nitrogen tshem tawm, desulphurization thiab activated carbon adsorption, lub emission concentration ntawm flue pa phem los ntawm incineration yog ntau qis dua lub teb chaws tus qauv. Incineration residue yuav tsum tau muab pov tseg rau hauv qhov chaw tshwj xeeb pov tseg kom tsis txhob muaj kab mob kis mus ntxiv. Nws yuav tsum tau muab sau tseg tias incineration pov tseg yuav tsum tau entrusted rau ib tug tsim nyog lub koom haum thib peb, nrog rau cov ntaub ntawv cog lus pov tseg thiab ib tug txaus ntshai pov tseg hloov manifest system.

Solidification landfill yog tsim nyog nyob rau hauv cov ntaub ntawv uas incineration yog tsis ua tau. Cov nplaum nplaum khib nyiab yog sib xyaw ua ke rau cov cement thiab hardener. Los ntawm tshuaj lom neeg cov tshuaj tiv thaiv, cov khoom phom sij hauv cov nplaum pov tseg yog tsau rau hauv lub cev solidified los tsim cov khoom thaiv ruaj khov. Tom qab kuaj thiab paub tseeb tias cov leaching toxicity ua tau raws li cov txheej txheem, nws raug xa mus rau qhov chaw pov tseg pov tseg uas ua tau raws li cov txheej txheem. Txoj kev no yooj yim rau kev khiav lag luam, tab sis yuav tsum muaj cov peev txheej hauv av, thiab yog qhov tsim nyog rau kev pov tseg thaum muaj xwm txheej ceev ntawm cov khib nyiab me me.

Yog tias kev ntxuav cov dej khib nyiab uas muaj cov ntawv khi tsis tuaj yeem rov ua dua tshiab, nws yuav tsum tau pretreated ua ntej yuav txuas nrog kev kho dej khib nyiab. Adhesive hais raug tshem tawm ntawm cov dej khib nyiab los ntawm coagulation nag lossis daus, thiab acrylate organic teeb meem hauv dej ces degraded los ntawm Fenton oxidation, txo cov concentration ntawm cov tshuaj COD concentration tsawg dua 500 mg / L. Cov dej khib nyiab yog tom qab ntawd ntxiv kom huv rau hauv cov chaw kho mob lom neeg kom ntseeg tau tias cov dej ntws zaum kawg ua tau raws li qhov yuav tsum tau ua ntawm "Integrated Wastewater Discharge Standard (GB8978).

 

Kev kho cov khib nyiab pov tseg zoo nyob ntawm kev tswj lub suab. Xyuas kom muaj kev siv cov kev daws teeb meem kom ua tau raws li ib puag ncig thiab kev tsim khoom sib koom ua ke los ntawm kev tsim thiab kev cob qhia cov neeg ua haujlwm.
Kev sib sau ua ke yog lub hauv paus ntawm kev tswj hwm. Cov tuam txhab lag luam yuav tsum tsim kom muaj kev sib sau tshwj xeeb rau cov khib nyiab pov tseg, siv cov khoom pov tseg, cov tshuaj tua kab mob thiab cov ntim ntim kaw kom khaws cov khib nyiab pov tseg, kho cov seem, ntxuav cov kua khib nyiab, cov ntaub khib nyiab thiab cov paj rwb uas muaj cov nplaum nplaum, thiab lwm yam, thiab qhia meej cov thawv ntim nrog daim ntawv lo "khoom khib nyiab" thiab cov ntaub ntawv ntawm qhov muaj pes tsawg leeg. Cov chaw khaws khoom yuav tsum nyob deb ntawm thaj chaw tsim khoom thiab cov chaw dej thiab nruab nrog cov dej tsis zoo thiab cov dej tsis sib haum- cov chaw pov thawj los tiv thaiv cov pa tawm thiab cov pa phem.

Kev khaws cia ib ntus yuav tsum tau tswj kom nruj. Lub chaw khaws cov ntaub nplaum pov tseg yuav tsum tau nruab nrog lub qhov cua, cua txias thiab tua hluav taws, thiab lub sijhawm cia yuav tsum tsis pub tshaj 90 hnub. Nyob rau lub caij ntuj sov, cov tshuaj tsuag txias yuav tsum tau coj los tiv thaiv kev sib sau ntawm cov organic sib txuas (VOCs) thiab ua rau muaj kev pheej hmoo ntawm kev nyab xeeb, kev ncaj ncees ntawm cov thawv yuav tsum tau tshuaj xyuas tas li, thiab cov dej xau yuav tsum tau them thiab sau raws sij hawm nrog cov paj rwb absorbent los tiv thaiv kev sib kis ntawm cov pa phem.
Kev tswj cov ntaub ntawv tuaj yeem txhim kho kev tswj hwm kev ua haujlwm. Tag nrho cov txheej txheem tuaj yeem taug qab los ntawm kev tsim cov ntaub ntawv pov tseg cov ntaub ntawv pov tseg, sau cov khoom siv khib nyiab pov tseg, lub sijhawm sau thiab qhov chaw pov tseg kom ntxaws. Siv IoT thev naus laus zis, cov sensors tau nruab rau hauv cov thawv ntim khoom thiab chaw cia khoom los saib xyuas cov qib kua, qhov kub thiab txias thiab lwm yam ntaub ntawv hauv lub sijhawm tiag tiag thiab yuav ua rau lub tswb nrov thaum kuaj pom tias muaj kev nyab xeeb thiab tswj tau cia. Nyob rau tib lub sijhawm, cov neeg ua haujlwm raug cob qhia tsis tu ncua los ua kom muaj kev phom sij ntawm cov khib nyiab pov tseg, cov qauv sau thiab cov txheej txheem pov tseg thaum muaj xwm txheej ceev, thiab txhawb nqa kev paub txog ib puag ncig ntawm cov neeg ua haujlwm.

 

Tsis siv neeg anaerobic adhesive processing tau nkag mus rau ntau qhov -kev sib koom ua ke ntawm "kev tsim kho thev naus laus zis + kev tswj hwm kev txhim kho". Los ntawm cov txheej txheem optimization mus rau qhov chaw nres nkoj ua raws li kev pov tseg, los ntawm kev siv cov peev txheej rov qab mus rau tag nrho cov txheej txheem ntawm kev tswj hwm tus qauv, txhua qhov txuas yog ob qho txiaj ntsig ntawm kev tiv thaiv ib puag ncig thiab txiaj ntsig kev lag luam. Nrog kev ua tiav tas mus li ntawm cov cuab yeej siv rov ua dua tshiab anaerobic adhesive thiab maj mam txo cov nqi pov tseg, nws yuav zoo dua kom ua tiav lub hom phiaj ntawm 'txo, peev txheej thiab tsis muaj mob' kev kho mob. Cov tuam txhab lag luam yuav tsum sib txuas lawv tus kheej cov txheej txheem tsim khoom, cov yam ntxwv ntawm cov nplaum pov tseg thiab kev tiv thaiv ib puag ncig los tsim cov kev daws teeb meem ntawm tus kheej, thaum ua tiav lawv lub luag haujlwm tiv thaiv ib puag ncig, tsim kom muaj kev sib tw ntsuab ntsuab, thiab txhaj tshuaj tiv thaiv ntev rau siab - kev tsim khoom zoo.