Feem ntau Faults thiab Solutions Tsis Siv Neeg Anaerobic Glue Makers

Tsis siv neeg anaerobic kua nplaum tsim muaj cov kua nplaum tswj kev ua haujlwm siab thiab ua haujlwm siab, thiab yog cov khoom siv tseem ceeb ntawm cov txheej txheem tseem ceeb xws li xov xauv thiab cov yeeb nkab sealing hauv kev tsim khoom. Txawm li cas los xij, vim muaj kev cuam tshuam ntawm cov yam ntxwv ntawm cov kua nplaum, kev ua haujlwm poob thiab cov txheej txheem ua haujlwm, ntau yam khoom siv ua haujlwm tsis zoo yuav tshwm sim, cuam tshuam ncaj qha rau kev tsim khoom thiab cov khoom zoo. Hauv daim ntawv no, cov laj thawj thiab kev daws teeb meem ntawm kev ua haujlwm tsis zoo ntawm cov neeg ua haujlwm tsis siv neeg anaerobic kua nplaum tau raug tshuaj xyuas, thiab cov ntsiab lus tiv thaiv tau ntxiv los muab kev siv rau cov khoom siv tu thiab kev tsim khoom.

 

Cov kua nplaum dispensing system yog lub luag haujlwm tseem ceeb ntawm lub tshuab ua kua nplaum anaerobic, suav nrog cov khoom tseem ceeb xws li hose, nozzle thiab kua nplaum valve. Lub malfunction yog ncaj qha manifested raws li lub maladjustment ntawm cov nplaum, uas yog cov feem ntau teeb meem nyob rau hauv ntau lawm.
(I) Glue Hose Blockage: lub ntsiab ua rau cov nplaum nplaum.
Blockage feem ntau manifests nws tus kheej li intermittent los yog ua tiav cessation ntawm gelation. Lub hauv paus ua rau yog anaerobic kua nplaum thiab huab cua sib cuag yog ib qho yooj yim rau solidify, uas ua rau hauv residual nplaum nyob rau hauv cov kua nplaum raj tsub kom, tsim ib tug blockage. Tsis tas li ntawd, cov khoom tsis huv hauv cov kua nplaum kuj tuaj yeem daig hauv qhov nqaim ntawm cov yeeb nkab, ua rau qhov teeb meem loj dua.
Nyob ntawm qhov xwm txheej, cov kev daws teeb meem sib txawv: Rau cov blockages me me, maj mam ntxuav lub hauv lub hose nrog ib rab koob tu tshwj xeeb. Yog hais tias cov nplaum tau hardened thiab ncuav, tshem tawm cov hose thiab tsau nyob rau hauv ib tug tshwj xeeb hnyav rau ib nrab ib teev. Cov nplaum tawv tawv softens, thiab siab - rab phom cua siab yog siv los tshuab los ntawm ib qho kawg kom paub meej qhov kev pom tseeb. Cov hnab looj tes tiv thaiv yuav tsum tau hnav thaum lub sijhawm ua haujlwm kom tsis txhob cuam tshuam ntawm daim tawv nqaij nrog cov kuab tshuaj thiab ua rau raug mob.
(II) Nozzle Leakage thiab Drip: Hom Seal Failure
Nozzle leakage tuaj yeem muab faib ua qhov txuas txuas ntxiv thiab xau tom qab lub tshuab kaw. Qhov qub feem ntau tshwm sim ntawm qhov chaw sib txuas, thaum lub sijhawm tom kawg yog cuam tshuam nrog kev tswj hwm ntawm daim ntawv cog lus valve. Qhov laj thawj tseem ceeb yog hnav thiab tsim kua muag ntawm lub nplhaib sealing, stripping ntawm cov xaim thiab qhov chaw tsis raug ntawm huab cua siab . 95% ntawm cov teeb meem drip tom qab lub tshuab kaw tau tshwm sim los ntawm rab koob me me dhau, ua rau cov nplaum nplaum ntau dhau thiab rov qab siab.
Cov kev daws teeb meem muaj xws li, ua ntej, hloov cov khoom siv hluav taws xob, tshem tawm lub nozzle los ua ke, thiab tshuaj xyuas lub nplhaib dub roj hmab sealing. Yog tias pom muaj kab nrib pleb lossis abrasions, hloov tam sim ntawd nrog cov khoom tshiab ntawm tib tus qauv. Tom qab kev teeb tsa, manually tig lub nozzle los kuaj lub sealing. Yog tias cov dej xau tshwm sim ntawm kev sib txuas ntawm lub nozzle thiab hose, xyuas tias cov xov raug tshem tawm; hloov cov xov txuas yog tias tsim nyog. Rau cov tee uas tshwm sim thaum kaw, siv rab koob loj dua los yog aa tapered angled koob tseem ceeb kom txo qis rov qab. Nyob rau tib lub sij hawm xyuas cov huab cua siab tsis thiab ua rau kom cov huab cua siab los txhim khu lub suction quab yuam ntawm lub tog raj kheej thiab xyuas kom meej tias cov kua nplaum yog kiag li tshem tawm thaum lub valve kaw. Tsis tas li ntawd, activated kua nplaum valve suction muaj nuj nqi, tsis zoo siab, tuaj yeem tiv thaiv cov kua nplaum seem thiab xau.
(III) Adhesive Abnormality: Parameters thiab Ib puag ncig
Volatile los yog tsis tu ncua ligand tej zaum yuav yog vim tib neeg yuam kev thiab ib puag ncig yam. Kev teeb tsa tsis raug, cov kua nplaum qis dhau, thiab qhov sib xyaw ua ke tsis sib xws txhua tus ua rau muaj teeb meem. Hauv ob - cov khoom siv, qhov sib txawv ntawm qhov sib txawv ntawm ntau dua 5% yuav tsis tsuas yog cuam tshuam rau cov nplaum, tab sis kuj ua rau cov kua nplaum ua kom khov ua ntej.
Thaum kev daws teeb meem, ua raws li lub hauv paus ntsiab lus ntawm 'kev ntsuas thawj zaug, ib puag ncig thib ob': ua ntej, tshawb xyuas qhov kev xa tawm ceev, kua nplaum ntim mem tes tus nqi thiab lwm yam tsis muaj nyob rau ntawm pawg tswj hwm. Kho cov kev txwv no rau cov qauv hauv Tshooj 3 ntawm Phau Ntawv Qhia Khoom Siv. Tom qab kev hloov kho, cov khoom siv yuav khiav ntawm cov khoom siv phaj rau peb lub voj voog, soj ntsuam qhov sib xws ntawm cov kua nplaum kab los txiav txim seb puas ua tau raws li cov qauv. Yog tias cov kua nplaum tsis yog kua, xyuas qhov kub thiab txias. Thaum qhov kub qis dua 15, qhib lub ntsuas cua sov thiab nce qhov kub ntawm cov kua nplaum rau 25-30C. Rau lub caij ntuj no ntau lawm, sov li ib nrab teev ua ntej. Rau cov khoom siv ob qho tib si, siv lub ntsuas hluav taws xob los ntsuas qhov hnyav ntawm cov kua nplaum rau A thiab B. Yog tias qhov yuam kev ntau dua 5%, rov ntsuas qhov ntsuas qhov sib npaug ntawm qhov ntsuas.
(IV) Kev sib xyaw ua kua nplaum tsis sib xws: ib qho teeb meem tshwj xeeb rau ob- Cov Khoom Siv Hluav Taws Xob
Ob -cov khoom siv anaerobic adhesives yuav tsum tau muab sib xyaw rau hauv qhov tseeb proportions kom ua tau raws li qhov xav tau kev sib koom ua ke. stirring unevenly yuav ua rau ib tug ncaj qha txo nyob rau hauv daim ntawv cog lus zog. Lub ntsiab yog vim li cas tsis txaus ceev ntawm dynamic agitator, aging ntawm static agitator thiab ntau ceev ceev ntawm kua nplaum xa. Lub deformation ntawm helix hniav nyob rau hauv static mixing raj yuav cuam tshuam rau kev sib tov sib piv. Cov kev daws teeb meem suav nrog kev tshuaj xyuas qhov sib tov sib xyaw kom nrawm kom ntseeg tau tias nws nyob hauv ib puag ncig ntawm 200-300 rpm, hloov pauv cov raj sib xyaw zoo li qub, feem ntau txhua txhua 20 teev lossis 8 teev, thiab kho qhov sib txawv ntawm qhov txav ntawm rab phom kua nplaum thiab cov khoom ua haujlwm kom tsis txhob muaj cua npuas ntau dhau. Tsis tas li ntawd, A thiab B kua nplaum yuav tsum tsis txhob hla los yog qhov txhab, kom tsis txhob rub ib leeg, cuam tshuam rau qhov tseeb ntawm kev sib kis; Kev tshuaj xyuas tsis tu ncua ntawm kev sib xyaw ua ke ntawm cov ntawv xeem sib xyaw, yog tias pom qhov tshwm sim sib cais, tam sim ntawd nres.

 

Kev khiav hauj lwm qhov system encompasses Cheebtsam xws li kis tau tus mob mechanism, cua circuits thiab hluav taws xob motors. Lub malfunction ntawm xws li ib tug system feem ntau manifests nws tus kheej nyob rau hauv lub malfunctioning cov cuab yeej, uas tej zaum yuav ua rau ib tug loj mechanical puas tsuaj yog hais tias tsis kho raws li raws li lub sij hawm.
(I) Cov suab nrov txawv txav los ntawm Kev Sib Txuas Lus: ceeb toom Cov teeb meem ntawm kev siv tshuab
Thaum lub sijhawm ua haujlwm ntawm cov cuab yeej siv, Hlau sib txhuam suab lossis lub suab nrov txawv txav feem ntau yog ib qho kev ceeb toom tias cov khoom sib kis tau hnav lossis tsis muaj lubrication tsis txaus. Qhov teeb meem zoo li no tuaj yeem tshwm sim los ntawm lub sijhawm siv cov hlua tawg, cov hniav grooves deformation thiab lubrication tsis txaus ntawm cov lus qhia. Tsis quav ntsej txog cov teeb meem no tuaj yeem ua rau qhov chaw jamming thiab txawm tias lub cev muaj zog puas tsuaj.
Hauv kev daws qhov teeb meem no, lub tshuab yuav tsum nres tam sim ntawd. Qhib cov ntaub thaiv npog thiab xyuas cov xwm txheej ntawm txoj siv sijhawm. Yog tias pom cov hlau tawg lossis cov hniav deformation, tag nrho txoj siv yuav tsum tau hloov. Rau cov suab nrov txawv txav tshwm sim los ntawm cov roj lubrication tsis txaus, cov roj qub yuav tsum tau muab tshem tawm ua ntej thiab tom qab ntawd cov roj lithium hauv qab yuav tsum tau siv. Tsis txhob muaj roj ntau dhau, tiv thaiv plua plav plua plav, nce hnav thiab tsim kua muag. Kev tu lub lubrication tsis tu ncua ntawm cov lus qhia rail slider yog xav tau, nyiam dua ib zaug ib lub lim tiam, kom ntseeg tau tias kev ua haujlwm zoo ntawm cov swb.
(II) Kev kaw lub cuab yeej: Ua kom cov txheej txheem tiv thaiv
Kev kaw cov cuab yeej tsis muaj kev ceeb toom feem ntau yog muaj kev nyab xeeb tshwm sim los ntawm hluav taws xob lossis pneumatic tiv thaiv mechanisms. Feem ntau ua rau muaj xws li lub cev muaj zog tshaj, cua tsis txaus, cua sov system ua haujlwm tsis zoo thiab fuse blowouts. Qee cov khoom siv qhia cov cim ceeb toom ntawm lub vijtsam, xws li E01, uas qhia tias tsis muaj huab cua siab, thiab E02, uas qhia tias muaj cua sov ua haujlwm tsis zoo.
Thaum daws teeb meem, ua raws li txoj cai "fwm fais fab ua ntej, teeb meem tom qab" txoj cai: Ua ntej, tua lub hwj chim loj thiab saib cov teeb pom kev ntawm lub thawv tswj-khoom liab rau lub cev muaj zog tshaj thiab flashing daj vim tsis muaj cua siab. Kos lub fuse hauv lub thawv tswj; yog tias cua tshuab tawm, hloov nws nrog tib lub specification. Yog tias muaj teeb meem nrog huab cua siab, xyuas lub ntsuas ntsuas kom ntseeg tau tias nws tseem nyob ntawm 0.6 MPa. Yog tias tsis yog raws li tus qauv, xyuas cov yeeb nkab cua txuas txuas sealing. Siv xab npum dej rau qhov sib koom ua ke; yog tias npuas tshwm, hloov lub foob. Nyob rau tib lub sijhawm, qhib lub qhov dej ntws tawm, tso cov dej ntws tawm, txhawm rau tiv thaiv huab cua. Yog hais tias lub cev muaj zog overloaded, kuj xyuas qhov nro ntawm txoj siv. Siv cov ntsuas nro kom ntseeg tau tias lawv ncav cuag qhov kev lees paub ntawm 4-6 Gg / L. Kho txoj siv tawv yog tias tsim nyog.
(III) Adhesive Injection Track Deviation sampling deviation: ib qho teeb meem tseem ceeb ntawm kev tswj xyuas qhov tseeb
Trajectory deviation manifests cov nplaum kab deviates los ntawm predetermined txoj hauj lwm, ua rau cov nplaum nplaum los yog sib sau ua ke nyob rau hauv qee qhov chaw, cuam tshuam rau sealing nyhuv. Lub ntsiab yog vim li cas yog tsis txaus lubrication qhia rail slider, tsis raug programming coordinates thiab tsis tsim nyog nozzle qhov siab. Ua hauj lwm nrog nozzles siab tshaj 5 hli yuav yooj yim ua rau suspenders, thaum ua hauj lwm nrog nozzles qis dua 3 hli yuav yooj yim khawb cov khoom.
Cov kev daws teeb meem suav nrog: lubricating thiab tswj cov lus qhia rail slider sliders, tshem cov roj qub thiab rov ua cov roj lithium raws li roj; txheeb xyuas qhov tseeb ntawm kev sib koom ua ke ntawm qhov tsis sib xws hauv cov txheej txheem kev ua haujlwm, tshwj xeeb tshaj yog kev sib cuam tshuam ncig; thiab kho lub nozzle qhov siab mus rau qhov kev pom zoo ntawm 3-5mm. Ua ntej txhua batch ntau lawm, ib qho kev xeem yuav tsum tau ua, thiab cov kua nplaum daim ntawv thov txoj kev yuav tsum tau kos rau ntawm lub workpiece nrog ib tug marker rau kev sib piv, thiab qhov tseeb yuav tsum tau paub tseeb hais tias ua ntej loj ntau lawm.

 

Tswj cov tshuab, suav nrog cov ntxaij vab tshaus kov, cov tswj thiab cov sensors, tau txais thiab ua tiav cov lus txib. Yog tias lub kaw lus tsis ua haujlwm, nws yuav ua rau lub cuab yeej ua haujlwm tsis ua haujlwm lossis ua haujlwm tsis zoo.
(I) Touchscreen Malfunction: ib qho kev cuam tshuam ncaj qha rau cov neeg siv kev sib cuam tshuam.
Touchscreen malfunction manifests raws li tsis muaj kov teb, nias bias, los yog system crashes, feem ntau yog tshwm sim los ntawm deg contamination, zoo li qub cuam tshuam, los yog parameter instability. Hnav hnab looj tes, roj av residue, thiab lub teeb pom kev muaj zog tuaj yeem cuam tshuam rau kev kov rhiab heev.
Cov tshuaj yuav tsum tau ua raws li cov kauj ruam: ua ntej, so cov roj thiab plua plav tawm ntawm qhov screen nrog ib daim ntaub qhuav microfibre lossis cawv; Yog hais tias muaj qhov kov offset, mus rau hauv lub kaw lus calibration hom thiab ua kom tiav cov kev sib raug zoo nyob rau hauv ib theem ntawm tsib lub ntsiab lus qhia raws li kev tshoov siab; rau ib qho kev sib tsoo los ntawm electrostatic cuam tshuam, nias thiab tuav hauv qab sab laug thiab sab xis ntawm lub vijtsam rau tsib vib nas this kom yuam kom rov pib dua. Hauv qhov chaw ci ntsa iab, kho qhov ci ci ntawm lub vijtsam mus rau theem siab tshaj plaws kom tsis txhob muaj qhov ci ntsa iab thiab kev sib tsoo. Cov tsis tseem ceeb yuav tsum tau rov qab mus rau USB tsav thiab kaw rau hauv daim ntawv txhawm rau tiv thaiv cov ntaub ntawv poob vim qhov system tsis ua haujlwm.
(II) Sensor Abnormalities: Hidden Vulnerabilities nyob rau hauv automated tswj.
Tsis siv neeg anaerobic kua nplaum tshuab nyob ntawm txoj hauj lwm sensors, xim sensors, thiab lwm yam, kom paub qhov chaw ntawm workpiece thiab txhaj tshuaj nplaum nplaum. Sensor anomalies tuaj yeem ua rau lub cuab yeej "tsis lees paub" cov khoom ua haujlwm lossis ua rau cov kua nplaum ua yuam kev. Plua plav nkig, installation misalignment thiab xoob xaim yog ib qho ua rau.
Thaum daws teeb meem, ua ntej tshem cov plua plav thiab kua nplaum los ntawm qhov chaw ntawm lub sensor, xyuas tias nws tau nruab rau hauv txoj haujlwm tsis raug thiab, yog tias xoob, reposition thiab calibrate qhov nrhiav tau ntau yam. Qhov thib ob, xyuas qhov kev sib txuas ntawm lub sensor thiab tus maub los kom ntseeg tau tias lub ntsaws ntsaws ruaj ruaj thiab tsis xoob. Yog tias tsim nyog, siv lub multimeter los kuaj xyuas qhov txuas txuas mus ntxiv. Rau cov xim sensors, qhov kev paub tsis meej yuav tsum tau hloov kho raws li cov xim ntawm cov xim workpiece los xyuas kom meej qhov tseeb ntawm kev kuaj pom.

 

Kev saib xyuas tsis tu ncua tuaj yeem txo cov cuab yeej tsis ua haujlwm ntau dua 70% piv rau kev saib xyuas tsis tu ncua. Xav txog cov yam ntxwv ntawm anaerobic kua nplaum dispensers, nws yog ib qho tsim nyog yuav tsum tsim kom muaj kev tiv thaiv tus kheej ntawm "kev tu txhua hnub, kev tshuaj xyuas ib ntus, cov khoom muag khoom muag" .
Kev saib xyuas txhua hnub tsom rau kev tu thiab kev tshuaj xyuas yooj yim: ntxuav cov khoom siv ntawm cov kua nplaum thiab plua plav, tshwj xeeb tshaj yog cov nozzles thiab hose interfaces, ua ntej ua haujlwm txhua hnub; tshuaj xyuas cov nplaum phom foob thiab koob; thiab hloov cov khoom hnav- tawm ntawm lub sijhawm. Ib zaug ib lub lim tiam, cov dej xab npum raug sim ntawm cov pa hose sib txuas, lithium- roj raws li siv rau cov kab bearings thiab cov kev taw qhia kom tshem tawm cov stains ntawm qhov chaw sensor.
Kev txij nkawm sib sib zog nqus yuav tsum tau nqa tawm tsis tu ncua: lub thawv tswj yuav tsum qhib ib hlis ib zaug kom tshem tawm cov plua plav los ntawm cov kiv cua txias, fuses thiab thaiv cov hlua khi; lub valve ntawm lub tank cua yuav tsum tau nkim los tiv thaiv corrosion; thiab lub hose yuav tsum tau hloov tom qab peb lub hlis ntawm kev siv, txawm tias tsis muaj qhov pom tseeb ntawm kev puas tsuaj, thiab lub neej ntawm lub hose tsis tuaj yeem txuas ntxiv mus. Tom qab txhua ob - cov khoom siv tau raug kaw, qhov sib tov yuav tsum tau muab yaug nrog cov tshuaj ntxuav tes rau 10 feeb kom tsis txhob muaj cov kua nplaum seem ntawm qhov tawv thiab txhaws.
Cov khoom seem yog qhov tseem ceeb rau kev npaj thaum muaj xwm txheej ceev: sealing rings, koob thiab cov kav dej yuav tsum muab cia rau hauv cov dej noo-wicking bin. Nws yuav tsum raug sau tseg tias lub foob feem ntau muaj lub txee lub neej ntawm ob xyoos thiab yuav tsum tau kuaj xyuas thiab hloov tsis tu ncua. Npaj cov koob ntawm cov kab sib txawv thiab cov raj ntev raws li qhov xav tau los ua kom muaj kev hloov pauv sai thaum tsis ua haujlwm.

 

Kev saib xyuas ntawm Anaerobic kua nplaum tshuab kev saib xyuas suav nrog hluav taws xob, pneumatic, thiab cov kuab tshuaj lom neeg thiab yuav tsum ua raws li kev nyab xeeb: ua ntej kev saib xyuas, cov txheej txheem kaw thiab tagging yuav tsum tau ua kom kaw lub hauv paus thiab cov khoom siv roj li qub kom tso cov khoom seem hauv cov kav dej; Cov khoom siv cua sov yuav tsum tau txias rau hauv chav tsev kub kom tsis txhob kub hnyiab ua ntej tshem tawm; Cov hnab looj tes tiv thaiv thiab tsom iav yuav tsum hnav thaum cov kuab tshuaj thiab kua nplaum raug kho; thiab 72-teev kev ntsuas huab cua tas mus li yuav tsum tau ua tom qab kev saib xyuas ntawm cov cuab yeej loj overhaul kom pom tias qhov kub thiab txias tau lees paub ua ntej kev tsim khoom rov pib dua. Rau kev daws teeb meem tsis zoo, luam theej duab cov cuab yeej QR code kom pom cov lej yuam kev los yog hu rau tus xov tooj hu xovtooj ntawm lub tshuab lub npe rau kev txhawb nqa.
Hauv kev xaus, kev daws teeb meem ntawm kev daws teeb meem tsis siv neeg anaerobic nplaum tshuab yuav tsum tau ua raws li lub hauv paus ntsiab lus ntawm "qhov tseeb qhov chaw, kev daws teeb meem". Kev nkag siab txog cov laj thawj thiab kev daws teeb meem ntawm kev ua txhaum cai thiab ua raws li kev tshawb fawb thiab kev saib xyuas tsis tu ncua tuaj yeem ua kom cov khoom siv ruaj khov, ua kom nws lub neej ua haujlwm ntev thiab muab kev txhawb nqa txhim khu kev qha rau kev tsim khoom.